EKOPRODUR S0540 D is a polyurethane system that consists of a polyol part (POLY component) and an isocyanate part (ISO component). The polyol mixture is an oily liquid without suspensions, with a color from light red to dark brown. The ISO component is a mixture of aromatic brown-colored polyisocyanates. Moreover, the system is distinguished by decreased emission of volatile organic compounds (VOC), as it does not contain foaming agents, which significantly deplete the ozone layer – according to the regulations of the European Union (EC) no. 1005/2009 dated 16 September 2009.
As a result of the combination and thorough mechanical mixing of both components, rigid (hard) foam with a closed-cell structure is obtained. The system should be processed only with the use of high-pressure foaming units equipped with foamer heads. This product is a unique system designed for the production of high-quality thermal insulation, applied mainly outside buildings, both residential, commercial, as well as industrial or agricultural. In addition to the increased compressive foam strength, enabling long- and short-term structural load, the system is characterised by increased flammability parameters (flammability class: E) and physico-mechanical parameters that remain unchanged over time. Due to the appropriate thickness of the insulation layer, which additionally is jointless, the energy efficiency of the entire insulated surface is improved.
EKOPRODUR S0540D was introduced for sale on the basis of the Regulation on construction products CPR No. 305/2011 along with the assessment of performance carried out by the Building Research Institute in accordance with the European harmonized standard PN-EN 14315-1. The product has the PZH hygienic certificate, as well as CE marking confirmed by the Declaration of Performance issued for this product.
The EKOPRODUR S0540D system is used for the production of rigid (hard) foam, which at the same time is a spray thermal insulation applied directly to the surface of the roof, floor or foundations regardless of the building material from which they are made.
Main application advantages of the product:
Applicability directly onto the insulated surface made of most commercially available construction materials;
External thermal insulation with a wide application range (insulation of roofs, floors, foundations in residential, commercial, industrial and agricultural buildings, both modernized and newly erected);
Extremely durable and light insulation allows individual insulation thickness to be chosen without overloading the building structure;
Jointless insulation without thermal bridges or air gaps responsible for heat loss;
The ability to isolate hard-to-reach places with full insulation tightness guarantee;
Speed of execution and versatile technique of applying insulation give the possibility of making insulation in a single day – in case of a flat surface of up to 1000 m2 ;
Thermal insulation with high resistance to moisture and wind protects the insulated object against mould and fungi;
Mechanical properties of polyurethane foam made with the EKOPRODUR S0540D system:
Apparent density of core: ≥ 50 kg/m3
Classification of the reaction to fire performance: E
Resistance to external fire: BROOF(t1)
Short-term water absorption by partial immersion, WP ≤ 0,11 kg/m2
Coefficient of thermal conductivity:
λmean, i : 0,022 W/(m·K)
λ90, 90 : 0,023 W/(m·K)
Declared value, λD for thickness:
dN < 40 mm: 0,029 W/(m·K)
40 mm ≤ dN < 60 mm: 0,028 W/(m·K)
dN ≥ 60 mm: 0,027 W/(m·K)
High mechanical strength, compressive strength: ≥ 300 kPa
Coefficient of water vapor diffusion resistance: μ 165
70°C, 90% RH, over 48 h: l ≤ 4%, w ≤ 4%, t ≤ 1%
-30°C, over 48h: l ≤ 2%, w ≤ 2%, t ≤ 0,5%
Total relative deformation:
48 h, 20 kPa, 80°C: ≤ 0,95%
The content of closed cells ≥ 90%
In order for the sprayed foam to retain its parameters, before starting work, clean the insulated surface of dust and oils and secure the room and the immediate surroundings.
Formulated mixture of polyols and isocyanates, Two component polyurethane system, PU, PUR, rigid closed cell foam, spray thermal insulation, rigid high density foam, rigid polyurethane high strength foam, rigid polyurethane foam with excellent adhesion, polyurethane foam with flammability class E, spray thermal insulation with improved flammability properties, seamless thermal insulation of external walls of buildings, external thermal insulation of warehouses, thermal insulation for commercial buildings, external thermal insulation for buildings, polyurethane thermal insulation for floors and floors, spray polyurethane thermal insulation for walls, polyurethane thermal insulation for foundations, durable insulation for securing swimming pools and slides, Waterproofing, thermal insulation with high resistance to moisture and wind, thermal insulation resistant to mold and mildew, thermal insulation for flat roofs, thermal insulation for sloped roofs, thermal insulation for large-area roofs.
Manufacturer: PCC Prodex Sp. z o.o.
PCC Prodex Sp. z o.o. is a long-term manufacturer of one and two-component polyurethane systems used, for example to produce rigid and semi-rigid insulation materials, insulating spray foams or various types of glue.
All the above information related to the product are provided according to the best knowledge of the manufacturer and published in good faith. However, the manufacturer does not guarantee the information and contents of this document are complete and accurate, and shall not be liable for the results of using them. The user is obliged to verify and confirm the information and contents of this documentation on his/her own. The manufacturer reserves the right to change the content of this document at any time without stating reasons of such changes.
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