Rokopol® iPol is a polymer dispersion in reactive polyether polyol, white, and designated for production of high quality, high resilience foams (HR) and flame-retardant foams (CMHR). It significantly increases hardness of the material without the need to use styrene-acrylonitrile (SAN) polyols. Thanks to this, the content of volatile organic compounds (VOC) is lower, while maintaining a significantly improved fire resistance. It contains antioxidants (excluding BHT). It has hydroxyl value within the range of 47-52 mgKOH/g and dynamic viscosity within the range of 2500-4500 mPas at temp. 25°C.
Rokopol® iPol is used for production of flame-retardant foams CMHR (in order to obtain high resilience and at the same time reduced content of flame-retardant agents), high quality high resilience foams (HR). Such foams have lower emission of volatile organic compounds (VOC) and better long-term physical and mechanical properties as compared to commonly available HR solutions. High resilience (HR) foams and flame-retardant foams CMHR can be produced only when liquid flame-retardants are used (bypassing melamine).
Main advantages of product application:
dry matter content (10%-20%),
possibility to manufacture high resilience (HR) foams of density within the range 25-60 kg/m3,
hardness of HR and CMHR foams within the range of 1.5 do 3.5 kPa, depending on foam density,
flame-retardant foams CMHR with reduced content of flame-retardants (owing to a different type of dry matter, without styrene-acrylonitrile).
Mechanical properties of foams produced using Rokopol® iPol:
impressive comfort factor SAG (up to 3,3 – comparable with latex mattresses) and higher by 20-30% as compared to foams produced based on traditional HR technology,
very high resilience of the foam, up to 70%, as compared to standard HR solutions which have resilience of 50-60%,
possibility to obtain CMHR foam meeting flammability criteria CAL TB 133, BS5852 and CRIB 5, produced only using liquid flame retardant without a necessity to use melamine which worsens mechanical properties of the foam,
lower emission of volatile organic compounds (VOC) to 75% as compared to SAN polyols:
does not contain monomeric styrene,
does not contain monomeric acrylonitrile,
high mechanical strength of the obtained foam over time:
insignificant loss of hardness, density and resilience over time as compared to available HR technologies.
Application of polyol' Rokopol® iPol enables increasing production which is demonstrated through:
rectangular shape of foam block – less production waste,
no spread of density and hardness in a foam block,
good initial strength allowing to handle a foam block directly after foaming.
Most popular applications of Rokopol® iPol:
high quality, high resilience (HR) foams and flame-retardant CMHR foams,
flexible foams as a base for production of HR mattresses and upholstery with high resilience,
moulded foams used in seats in automotive industry.
All the above information related to the product are provided according to the best knowledge of the manufacturer and published in good faith. However, the manufacturer does not guarantee the information and contents of this document are complete and accurate, and shall not be liable for the results of using them. The user is obliged to verify and confirm the information and contents of this documentation on his/her own. The manufacturer reserves the right to change the content of this document at any time without stating reasons of such changes.
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