Rokopol® iPol H Plus is a white polymer dispersion in a reactive polyether polyol, designed for the production of high-quality high-resilience (HR) foams and flame-retardant (CMHR) foams. It significantly increases the hardness of the material without the need for styrene-acrylonitrile (SAN) polyols. It contains antioxidants (BHT-free). It has a hydroxyl value in the range of 51–57 mgKOH/g and a dynamic viscosity in the range of 3500–6000 mPas at 25°C.
Rokopol® iPol H Plus is used in the production of CMHR-type flame-retardant foams (to achieve high resilience while reducing the content of flame-retardant additives) and high-quality high-resilience (HR) foams.
Foams of this type are characterized by long-term physical and mechanical properties compared to commonly available HR solutions. High-resilience (HR) and CMHR flame-retardant foams can be produced using only liquid flame retardants (without melamine).
Main application advantages of the product:
solids content (20%),
the ability to produce high-resilience (HR) foams with densities ranging from 25 to 60 kg/m³,
HR and CMHR foam hardness ranging from 1.5 to 4.5 kPa, depending on foam density,
flame-retardant CMHR foams with reduced flame-retardant content (due to a different type of solid content, free of styrene-acrylonitrile).
Mechanical properties of foams produced using Rokopol® iPol H Plus polyols:
an impressive SAG factor (up to 3.3—comparable to latex mattresses) and 20–30% higher than that of foams produced using traditional HR technologies,
very high foam resilience of up to 70%, compared to standard HR solutions, which have a resilience of 50–60%,
the ability to produce CMHR foam that meets the flammability criteria of CAL TB 133, BS5852, and CRIB 5, manufactured exclusively with a liquid flame retardant without the need for melamine, which degrades the foam’s mechanical properties,
no styrene monomer,
no monomeric acrylonitrile,
high mechanical strength of the resulting foam over time:
negligible loss of hardness, density, and resilience over time, compared to available HR technologies.
The use of Rokopol® iPol H Plus polyol enables increased production efficiency, which is reflected in:
a rectangular foam block shape,
no variation in density or hardness within the foam block,
good initial strength allowing the foam block to be handled immediately after foaming.
The most common applications of Rokopol® iPol H Plus polyol:
high-quality high-resilience (HR) foams and flame-retardant CMHR foams,
flexible foams as a base for the production of HR mattresses and high-resilience upholstery,
molded foams used in automotive seats.
Properties and applications
Properties:
This product is used to produce foams with high elasticity and resilience.
Applications:
production of high-quality, highly elastic HR foams and flame-retardant CMHR foams,
production of elastic foams for mattresses and upholstered furniture with high resilience in the furniture industry,
production of molded foams for car seats and other applications in the automotive industry.
PCC Rokita SA is one of the largest chemical companies in Poland as well as Central and Eastern Europe. Its activity includes the production of chloroalkali, polyether polyols, polyalkylene glycols and phosphorus derivatives.
All the above information related to the product are provided according to the best knowledge of the manufacturer and published in good faith. However, the manufacturer does not guarantee the information and contents of this document are complete and accurate, and shall not be liable for the results of using them. The user is obliged to verify and confirm the information and contents of this documentation on his/her own. The manufacturer reserves the right to change the content of this document at any time without stating reasons of such changes.